Tuesday, 22 February 2011

2-BAND VFO FOR 80 AND 40 METERS

This project assumes you have built a functioning Simplest Ham Receiver and can solder components to a circuit board. Adapted from a schematic diagram in the 1993 ARRL Handbook, this VFO permits continuous user-selected tuning-range portions of about 50kHz on the 40 meter band and 30kHz on 80 meters. There are MANY designs possible, but this one was chosen because:

-- it uses the same power supply as the receiver (6-8V);

-- it demonstrates use of bipolar transistors as varactor diodes, which enables a simple cheap potentiometer to be used for tuning instead of a hard-to-find and probably expensive variable capacitor;

-- frequency range is easily changed by merely adjusting slugs on coils;

-- instead of two bands, covering larger portions of a single band is easily done; and

-- it's buildable and it works.

Decimal capacitance values are in microfarads (uF); whole-number capacitance values are in picofarads (pF or uuF).

Most general-purpose transistors will probably work in this circuit instead of those shown; back-to-back diodes can of course be tried instead of the 2N3053's.

L1: 4.6-8.5 uH adjustable RF coil (Miller #23A686RPC).
L2: 2.4-4.1 uH adjustable RF coil (Miller #23A336RPC). Miller #23A226RPC will also work.
Above coils are available from Circuit Specialists; another option that works well for L1 is the Miller #4204 5-12uH Adjustable RF Choke available from Ocean State Electronics. See Suppliers.
S1: DPDT miniature toggle switch.

Construction and Operation: First breadboard the circuit on a prototyping board to make sure it functions properly before soldering. Place the breadboarded (unsoldered) VFO in close physical proximity to the receiver, turn on the receiver, attach a mid-band-of-interest 80-meter crystal to the receiver's oscillator and tune the receiver to 80 meters. Apply power to the VFO and adjust its 80-meter coil slug until a loud signal is heard. Adjust slug to zero-beat the signal when the VFO's tuning pot is at mid-position . Make sure the VFO's switch is set for the right band! Check the VFO's tuning range by using crystal frequencies at either side of mid-band in the receiver's oscillator section. The range should be about 30 kHz.

Repeat calibration procedure for the 40-meter band - tuning range should be about 50kHz. To make a VFO that covers larger segments of just a single band, use two adjustable coils and capacitors of the same values for that band (or switch the coils between one appropriate capacitance for that band), then tune each coil for the appropriate band segment.

When the breadboarded VFO is working on both bands, go ahead and solder it together on a small experimenter's circuit board. (If you feel confident, skip the protoboard stage and solder the components to the circuit board.) Other construction techniques such as "dead bug" can be used. To minimize noise and avoid overloading, mount the switch and potentiometer on a small grounded metal panel (half an aluminum chassis box serves well) so that the VFO's circuit board is close to this panel. Do NOT enclose the VFO - leave it exposed! Like the receiver's crystal oscillator, the VFO signal output is not physically wired to the receiver; merely position the VFO as close to the receiver's L2 as you can. Be sure you have easy access to the switch, tuning pot, and (if you are using one) the Audio Q-Multiplier control knobs. Don't remove the receiver's crystal oscillator - it comes in VERY handy as a calibration source for adjusting and changing the VFO's frequency and can still function as the receiver's "emergency" tuning section. Note: the function of the receiver's tuning cap (C2) is actually that of a "preselect" that gets the receiver in the right band for the VFO's tuning function, as well as for the crystal oscillator's function as a "fixed-frequency" tuning device.

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